Roll Extrusion Compound Fertilizer Granulator
The Roll Extrusion Compound Fertilizer Granulator machine is a dryless granulation machine and a relatively advanced drying-free granulation equipment. It has the advantages of advanced technology, reasonable design, compact structure, novelty and utility, low energy consumption. It can support the corresponding equipment, forming a small production line to achieve a certain capacity of continuous, mechanized production.
The Roll Extrusion Compound Fertilizer Granulator machine belong to the extrusion slip model, it adopts dry rolling technology to compress the powdery materials into particles. Dry roll press granulator mainly depends on the manner of external pressure to force the materials going through the gap between two relatively turning rollers to compress into particles. During the rolling process, the real particle density can be increased by 1.5~3 times to meet the requirement of certain particle strength. The granulation rate of this machine is high, widely used in the granulation of compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and other raw materials, and can produce a variety of concentrations, a variety of types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
Our factory dedicated to provide organic & compound fertilizer granulation equipment and technology service to users, including the general layout design for an annual output of 1-100,000 tons without drying equipment, the production of complete sets of technical guidance, commissioning, all in one service .
At present, after the development of many years of experience in manufacturing many compound fertilizer extrusion machine equipment, adopting the high-quality anti-corrosion wear-resistant material, careful manufacture, has the advantages of beautiful appearance, simple operation, low energy consumption, long service life, high rate of grain, the domestic fertilizer granule machine advanced, products through the country, this series granulator is applicable to wide range.
1. Without any additives, dry powders are granulated directly.
2. Granular strength can be adjusted by adjusting the pressure of roller, control strength of final products.
3. Cycle operations to achieve continuous production.
4. Materials are force to compress molding by mechanical pressure, without any additives, the product’s purity is guaranteed.
5. Dry powders are granulated directly without follow-up drying process, the existing production process is easy to convergence & transformation.
6. Granular strength is high, compared with other granulating methods, the improvement soft bulk density are significant,especially for the occasion where increase the proportion of product accumulation.
7. A wide range of raw materials can be used for granulating, granular strength can be freely adjusted according to different materials.
8. Compact structure, easy maintenance, simple operation, short process, low energy consumption, high efficiency, low failure rate.
9. Control environmental pollution, reduce waste and powder packaging costs, and improve product transport capacity.
10. Major transmission components use high quality alloy material. Stainless steel, titanium, chromium and other surface alloys which greatly improved wear resistance, corrosion resistance, high temperature and pressure capabilities, so that this machine has long service life.
YiZheng Heavy Machinery Co., LTD can provide the process design and supply the WHOLE System for producing compound fertilizer.
This No Drying Double Roller Extrusion Compound Fertilizer Granulation Production Line can produce high, medium and low concentrated compound fertilizer for various crops. With the double granulator to produce the granules, the production line does not need drying process, having small investment and low power consumption. The press rollers of the granulator can be designed to make different shapes and sizes of materials. The line includes automatic batching machine, belt conveyors, pan mixers, pan feeder, extrusion granulators, rotary screening machine, finished products warehouse, and automatic packing machine. We are ready to offer the most reliable fertilizer equipment and the most suitable solutions for our esteemed customers.
No Drying Double Roller Extrusion Compound Fertilizer Granulation Production Line Process Flow:
Raw materials batching (Static batching machine) →Mixing (Disc mixer) → Granulating (Extrusion granulator) →Screening (Rotary drum screening machine) →Coating (rotary drum coating machine) → Finished products packing (automatic quantitative packager) → Storage (storing in a cool and dry place)
NOTICE: This production line is for your reference only.
Model |
YZZLDG-15 |
YZZLDG-22 |
YZZLDG-30 |
Capacity(t/h) |
1-1.5 |
2-3 |
3-4.5 |
Granulation Rate |
85 |
85 |
85 |
Power (kw) |
11-15 |
18.5-22 |
22-30 |
Material Moisture |
2%-5% |
||
Granulation Temperature |
Room Temperature |
||
Particle Diameter (mm) |
3.5-10 |
||
Particle Strength |
6-20N ( Crushing strength )
|
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Particle Shape |
Spheroidicity
|