Introduction of complete set of Bio-organic Fertilizer Production Line
50,000 tons/year new type organic fertilizer production line is used to make organic fertilizer with different organic materials which includes agriculture waste, animal manure, sludge, and urban waste etc. The whole production line is not only process different fermented organic materials into fertilizer, but also can do great benefit to the community and environment. This new type complete organic fertilizer production line consists of compost windrow turner, fertilizer mixer, crusher, fertilizer granulator, dryer, cooler and fertilizer packager and so on. With features of stable performance, high efficiency, convenient maintenance, and long service life. It enjoys great popularity in fertilizer industry, especially in Asia and Africa.
Widely Application of New Type Fertilizer Production Line
This new type fertilizer production line can be used for different organic matters, especially materials not easy to pelletizing, such as straw, wine dregs, bacteria slag, residue, animal manure. It also can be used for processing humic acid and sewage sludge. Following is the classification of raw materials for bio-organic fertilizer production line.
1.Agriculture waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2.Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scam, furfural residue, etc.
4.Home scrap: food waste, the roots and leaves of vegetables, etc.
5.Sludge: the sludge of the river, sewer, etc.
Working Process of New Type Organic Fertilizer Production Line
1.Fermentation: Raw materials such as livestock and poultry feces will be recycled directly into the fermentation area. After fermentation and the second aging process, the odor from the materials can be eliminated. During this stage, fermentative strains can be added and the crude fibers were decomposed so as to meet the overall size requirements of granulating. In the fermentation process, the temperature of raw materials should be strictly controlled to prevent excessive temperature from inhibiting the activity of microorganisms and enzymes. Self-propelled compost turner and hydraulic compost turner are widely used in turning, mixing and accelerating fermentation.
2.Crushing: To crush the fermented materials which have completed the secondary aging process. Here you can choose a semi – wet material crusher, this machine has a wide range adaptation to the raw material moisture content.
3.Mixing: Use horizontal mixer or vertical mixer in the process to mix the materials and additives evenly. The additives can be added according to the nutrition requirements of different crops.
4.Drying: Before granulating, if the moisture of raw materials is more than 25%, the raw materials should be dried by rotary drum drying machine with a certain degree of humidity and particle size, as the moisture should be less than 25%.
5.Granulating: Use new type organic fertilizer pellet mill to granulate the raw materials into pellets, which can protect the microbial flora and the survive rate is more than 90%. Adjust the hole diameters of dies according the materials to achieve the optimal pelletizing results.
6.Drying: In the production of organic fertilizer, the pellets need to be dried at low temperature as the moisture is about 15%-20% and generally exceeding targets.
7.Cooling: The dried products enter into the cooling machine through a belt conveyor. The cooling machine use cool gas to cool hot products and make full use of exhaust heat.
8.Screening: We provide high -quality and good-performance rotary drum screen machine which is used for separating the returned materials and the finished products. The returned materials will return back to fertilizer crusher by the belt conveyor for further process, while the finished products are conveyed to the coating machine, or directly transported to automatic fertilizer packager.
9.Packaging: The finished products are put into the packing machine through the belt conveyor for quantitative automatic packing. The packing machine has wide quantitative range, high precision, and can be combined with the lifting sewing machine on the table. The machine is multi-purpose with high efficiency and meets different packing requirements.
Features of New Type Organic Fertilizer Production Line
1.This line is not only suitable for organic fertilizer, but also bio-organic fertilizer if function bacteria is added.
2.The diameter of fertilizer can be adjusted according to customer’s need. There are various kinds of fertilizer granulators being provided in our factory, such as new type organic fertilizer granulator, disc granulator, flat die fertilizer granulator, and rotary drum granulator etc. Customers can produce different shapes of granules by using different granulator.
3.Widely application. It can process different raw materials, such as animal manure waste, agriculture waste, ferment materials, chemical products. All those organic materials can be fermented and granulated into large-output organic fertilizers.
4.Highly automatic and high precision. The batching system and packaging machine are all controlled by the computer.
5.High quality, stable performance, easy to operate, highly automatic, long service life. We has taken full consideration of user experience when designing and manufacturing these machines.
Sincere service
1. Our factory can assist to provide the actual foundation planning and process drawing after the confirmation of the customer’s order.
2. We shall produce in strict accordance with relevant technical standards.
3. We shall test the machine according to relevant regulations of equipment test.
4. Strict inspection of each products before delivery.
Production line configuration list
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Production line — raw material fermentation and crushing part
| No. | Name | Model | Power(KW) | Quantity | Amount（10K） | Picture | Description |
| 1 | Forklift feeder | CWL-2040 | 7 | 1 | 2.31 |
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1. Including uniform discharging device, anti-smash screen device, mixing and anti-blocking device, vibration and anti-blocking device.2. The volume of the bin is about 5 cubic meters, which greatly reduces the working intensity of forklift operators, and the forklift drivers can operate the compost turning machine at the same time. The function of this device is to uniformly transfer raw materials to the crusher |
| 2 | Chain plate compost turning machine | CT-40 | 20.5 | 1 | 16.1 |  |
1. Adopt chain drive and rolling chain plate structure, with small turning resistance, power saving and energy saving, suitable for deep tank operation.2. The material stays on the chain board for a long time and is scattered at a high position, which is in full contact with the air and easy to reduce moisture.
3. The chain plate rolling lift adopts hydraulic system control, flexible work, safe and fast. 4. The machine can be remotely controlled to improve the operating environment by moving forward, turning over, lifting and retracting. 5. Equipped with a stack-shifting truck to change slots, it can realize multi-stack operation and save investment. 6.Advanced design, reasonable structure, reliable performance, beautiful appearance, convenient operation and maintenance. |
| 3 | Screening machine | GS-1240 | 3*2 | 2 | 4.16 |
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1. The screen is made of stainless steel to prevent corrosion.2. Anti-stick devices can be added according to customer requirements.
3. The function of this screening machine is to screen out the powder and the oversize granules return to crushing and granulating again, the qualified products enter the subsequent process. |
| 4 | Vertical crusher | LP-1000 | 37 | 1 | 3.1 |
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1. This crusher adopts the chain blade composite structure, which can crush the material with water content below 40% to the state of granulation.2. The chain is made of high manganese alloy and the blade is made of spring steel, which has the advantages of durable and wear-resistance.
3. The rotor is dynamically balanced and can work stably without special foundation. 4. Dust removal treatment is carried out at the discharge port to prevent the overflow of dust. 5. The crusher has high crushing efficiency, does not stick to the wall, does not block the material, is equipped with the observation window, the replacement of wearing parts can be completed in ten minutes. |
Production line — granulation part
| No. | Name | Model | Power(KW) | Quantity | Amount（10K） | Picture | Description |
| 5 | Double-shafts crusher | HC-150 | 30 | 1 | 3.6 |  |
1. Double helix structure is adopted in the mixing blade, which ensures even mixing and high efficiency.2. The mixing blade is made of high-strength and wear-resisting material, which is more durable.
3. The minimum clearance between the rotor and the shell can be adjusted to close to zero, effectively reducing the material residue. 4. Stirring yield: 5-8t/h 5. Body thickness: 6mm 6. External dimension: 3800*1320*770mm 7. Deceleration Machine No. : JZQ350-31.5, according to batches 8. Stirring speed: 34r/min |
| 6 | New type organic fertilizer dedicated machine | GZLG-1500 | 110 | 1 | 11.2 |  |
1. The contact part between granulator and material is made of 304 stainless steel.2. The tool head of the mixing gear of the granulator adopts the carbide tool head.
3. Production capacity: 4-6t/h. 4. External dimension: 4900*2550*1800mm |
| 7 | Double-stage round shaping machine | PYS-1200 | 11 | 1 | 1.9 |  |
1. The material is discharged from the discharge outlet after being rounded for many times. The granule size of the finished product is consistent, with high density, smooth roundness and high yield.2. After hours of testing and debugging, the rotating disk of the shaping-fix machine can be seamlessly connected with the outer wall without any friction, so extending the service life of the machine.
3. The machine works better with the agitator granulator. |
| 8 | Rotary dryer | HG-20200 | 37 | 1 | 21 |  |
1. The cylinder of the dryer is a 14mm thick integrated spiral tube, which has the advantages of high concentricity, strong rigidity and stable operation. The lifting plate thickness is 8mm.2. Gear ring, roll belt, idler and bracket are all steel castings.
3. The induced draft fan has been corrected by static and dynamic balance, so it runs smoothly and has high strength. 4. Adopt downstream drying mode. The airflow of material and heat source enters into the drying equipment from the same side. 5. Proper operation parameters balance the heat source, material and wind direction, thus greatly improving the thermal efficiency and reducing drying energy consumption by 30-50% or more. |
| 9 | Rotary cooler | HG-20200 | 37 | 1 | 21 |  |
1. The cooling machine barrel is a 14mm thick integrated spiral tube with the advantages of high concentricity, strong rigidity and stable operation. The lifting plate thickness is 6mm.2. Gear ring, roller and bracket are cast steel.
3. The induced draft fan has been corrected by static and dynamic balance, so it runs smoothly and has high strength. 4. Proper operation parameters to balance the “material and wind”, so as to greatly improve the cooling efficiency and make the cooling energy consumption reducing by 20-50% or more. |
| 10 | Rotary coating machine | BM-15600 | 11 | 1 | 6.5 |  |
1. The cylinder body of the machine is lined with special rubber sheet or acid-resistant stainless steel liner.2. The rotary coating machine is used together with the dry powder envelop agent and the liquid envelop spray system.
3. Coating machine transmission system and roller bracket are cast steel. |
Production line — supporting equipment
| No. | Name | Model | Power(KW) | Quantity | Amount（10K） | Picture | Description |
| 11 | Product Bin | - | 1 | 0.455 |  |
The storage bins are widely used in various fertilizer production lines, generally gathering materials to the belt conveyor and delivered to the next deep processing. The bin is cheap and durable. | |
| 12 | Auto-packaging machine | QP-301127 | 1.1 | 1 | 4.2 |  |
1. The contact part with the material is made of 304 stainless steel.2. Specially designed feeding and bucket metering, bagging and unloading at the same time. Achieve 1/3 of the packaging process time saving, with fast speed and high precision.
3. Imported sensors, imported pneumatic actuators, reliable work, simple maintenance. The measuring accuracy is plus or minus two parts per thousand. 4. Wide range of quantitative, high precision, with table lifting conveyor seam machine, a multi-purpose machine, high efficiency. |
| 13 | Returned material crushing machine | LP-800 | 30 | 1 | 2.3 |  |
1. The outer wall of the grinder is made of 8mm thick manganese steel plate.2. Crushing chain is made of high intensity alloy.
3. The crushing material is uniform, not easy to stick to the wall, and easy to clean. 4. The inner wall can be made of rubber or stainless steel (according to customer needs) to achieve smooth surface and easy to clean. 5. There are access doors on both sides of the body. The body and transmission are mounted on a steel base, there is a shock absorber under the base.
|
| 14 | Cyclone dust collector | SXXC-1800 | 1 | 2.92 |  |
1. Cyclone dust collector is simple in structure, easy to manufacture, install, maintain and manage, and low in equipment investment and operation cost.2. The cyclone dust collector is composed of inlet pipe, exhaust pipe, cylinder body, cone body and ash bucket.
3. Each part of the cyclone dust collector has a certain size ratio. The diameter of the dust collector, the size of the air inlet and the diameter of the exhaust pipe are accurately calculated by the engineer to ensure the best dust removal effect. |
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| 15 | Water curtain dust remover | SXSC-1500 | - | 1 | 2.1 | The water curtain dust remover pumps water to the top of the dust remover through high pressure water pump, and the flue gas and dust generated in the production process are removed by a uniquely designed three-times spray device. | |
| 16 | 8C Induced draft fan | SXYF-12C | 55 | 1 | 3.38 |  |
1. The induced draft fan is calibrated by static and dynamic balance, so it runs smoothly and has high strength. The induced draft fan and connecting pipe are matched with the dryer.2. The impeller is composed of 10 recumbent wing blades, curved front plate and flat rear plate. Its material is made of copper plate or cast aluminum alloy, and by dynamic and static balance calibration, good air performance, high efficiency, smooth operation.
3. The air inlet is made into a whole and loaded into the side of the fan. The section parallel to the axial direction is a curved shape, which enables the gas to enter the impeller smoothly and with small air loss. |
| 17 | 6C Induced draft fan | SXYF-10C | 30 | 1 | 2.23 |  |
1. The induced draft fan is calibrated by static and dynamic balance, so it runs smoothly and has high strength. The induced draft fan and connecting pipe are matched with the dryer.2. The impeller is composed of 10 recumbent wing blades, curved front plate and flat rear plate. Its material is made of copper plate or cast aluminum alloy, and by dynamic and static balance calibration, good air performance, high efficiency, smooth operation.
3. The air inlet is made into a whole and loaded into the side of the fan. The section parallel to the axial direction is a curved shape, which enables the gas to enter the impeller smoothly and with small air loss. |
| 18 | Belt conveyor | B500 | 137m | 11.645 | According to the final site process planning | ||
| 19 | Integrated control electric control cabinet | 3.8 | Electrical components are ZhengTai brand | ||||
| Pipe for dryer and cooler | 3.2 | The actual size according to final process flow chart. | |||||
| Total | 127.1（EXW） |
Note: This procedure is for reference only and depends on customer requirements, site conditions and raw materials.
Post time: Sep-28-2020